More Live Rock and a Closed Loop system for increased flow...
Then get a canister or media reactor (fluidized bed) set up for "occasionally" running carbon or phosphate media...
I have been running a Emp 400 for over 5 years, I've never seen it build any crud.?? What makes you think this is your problem? But I also have a canister filter running - 1537gph. What size tank are we talking about?