Overflow box option. just a thought

zaxs

Member
I keep hearing about overflow boxes and tweaking so that suction is not lost and I think I have a possible solution to the whole thing. I don’t know if this is an original idea but I’ve never head of anyone doing it.
Being that I have a factory installed overflow I don’t have any siphoning problems to worry about. But if you don’t have this option installed then drilling a tank is a frightening task and usually one that Void any warranty that might have come with the tank. What I thought is why not just raise the top edge of the tank all around except where you want the water to flow over the top lip. Most tanks come with some sort of decorative plastic cover for the top that supports the glass covers and the lights and some people build them into their hoods. Well what I thought is why not pop off the top trim and then silicone on a half inch of Plexiglas all the way around the top and cut some groves in it for about 5 to 10 inches across the back and then build a small Plexiglas box with a hole in the bottom and silicone it to the back of the tank so that it catches the water as it overflows the top lip of the tank. And then pipe it to your sump under your tank. You would probably have to do some minor cutting to the trim piece so that it does not block the water from the over flow and you would have to mount the box off the back so that all the top edges are at the same height. But an advantage is you never have to mess with a siphoning again, you could put a sponge in the box to catch big particles, and you could probably then place your tank closer to the wall if you wanted to. The only thing I would worry about. If your trim piece also has a brace for the middle of the tank then you definitely wouldn’t want to remove this or weaken it in any way. I don’t make any claims that this will work or if it’s safe to do. It’s just an idea that came to me while I was driving home from work. I really need to get my radio fixed…
 

mr . salty

Active Member
I see quite a few problems with this idea.#1,the whole idea of siliconibg an extension is asking for LEAKS. #2 putting the tank lip on this extension is totally eliminating it's structual support to the rest of the tank.#3,You will never get the rim off in one piece.Overall,,,The risk of a flood being caused by loosing the syphon in the overflow is minimal if setup properly. This idea is inviting leaks,breakage,and seam failure,any one of these are going to cause a major flood(garenteed)...
 

zaxs

Member
yes I agree if it was atempted on a larg tank this would not be a good idea but for a smaller tank like a 29 high or something like that it might work. Like I said in the Post.. it was just a thought.
I am about to get a 29 high for free. I might just give it a try. I'll let you know how it works out. by the way what is the best way to get good straight cuts on Plexiglass without melting it in the process.
 

mr . salty

Active Member
Dont use plexi,,,get lexan.It is easier to cut,and not as brittle.Use a jigsaw with a wood cutting blade.A metal cutting blade is too fine,and will melt and clog up.Then file the edge to clean it up.
 
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