Plumbing a chiller question?

rrcjr1972

Member
I have a 180gal w/ corner over flows that drain to a sump. Out of the sump, bulkhead plumbed to an iwaki external pump. Heres the question I want to add an in-line chiller. Can I go sump to iwaki pump, then out of pump to chiller and out of chiller to return lines. Does anyone know if this will work or any possible problems? Will the pump make the flow through the chiller be to fast to be affective? Any thoughts and opinions welcome. Hopefully the chiller people who have one can weigh in.
 

scsinet

Active Member
The way you suggest is the way I have mine hooked up.
What you have to do is look at the manufacturer's specifications. A chiller is designed for a GPH range, so you need to be somewhere in between. Really though, you can't go too fast, you just need to be sure you don't go too slow (it can freeze up).
Once you have your range, look at the specs for your return pump, remembering to take into account the head you are running at. If it falls within range, go for it.
If it's too fast, then you need to do an arrangement like the attached professional-looking graphic.
The circles are valves, the lines are pipes.
Red represents what you likely have in place, more or less. Blue is the new lines or alterations that must be made. Purple circles are new valves.
You have two new valves... one that bypasses the chiller and one that is on the chiller's OUT line (in retrospect, I did this wrong, that valve should be on the chiller's IN line, but you get the idea). By manipulating these valves, you can control how much water goes past the chiller and how much water gets diverted through it.
 

acrylic51

Active Member
Your idea will work like SCSInet said it would, but the only thing I would suggest is putting a flow switch inline to protect your chiller.....The flow switch would sense low or no water flow and cut the power to the chiller preventing the chiller from freezing and destroying your chiller........
 

scsinet

Active Member
Your idea made me think about this again... as long as the chiller has a built in controller, it's doubtful it will freeze... what would happen is that if flow was too low, it would cause the chiller to short-cycle because the chilled water was not being carried away fast enough.
Quite right though, probably not worth risking even if it does have a control... one freeze up would likely wreck the heat exchanger.
 

acrylic51

Active Member
The flow switch is designed just as you described to notice the difference in the flow you have set and adjusted......The controller built into the chiller isn't designed to turn the chiller off due to no water flow......That is where the flow switch is handy
 

wattsupdoc

Active Member
Here ya go! This ones rated for 5 gal. a minute (300 gal per hr.) you can look elswhere also. I'm not sure if this one matches what you need but it is N.O. Normally open on no flow. These things atre kinda pricey here but you might find one cheaper elsewhere. I hope I'm not violating anything here Grainger is an industrial supply house, they dont sell aquarium stuff.
http://www.grainger.com/Grainger/wwg...mId=1613596955
 
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