Cutting Acrylic

grumpygils

Active Member
A buddy has an 8 ' X 30" X 24" high acrylic tank he wants to cut down to ~14" deep for a huge frag tank fo us. Two questions:
Can a circular saw cut 3/8th to 1/2 inch Acrylic? What blade?
It is currently braced on top with 4 large holes. If he cuts it down to about 14 inches deep from 24+, will it need any bracing?
Any wisdom would be much appreciated!
Thxs,
Mc
 

al mc

Active Member
That will be 'lots of fun'..you did indicate 8 FEET long

I have built several sump/refugiums and they do make circular blades that cut laminate/plastic. They are short tooth blades with many (hundred plus
teeth) as I recall.
I would mark the line carefully and put 2" masking tape right over the middle of the line on the outside. I would also build a brace out of 2"x3" or 2" by 4" that butts up all along the inside edge. Once cut, you will have a sharp egde...I have cut myself several times on these edges..so I would smooth it with a heating gun or propane torch.
 

scsinet

Active Member
A blade designed to cut laminate should do it. Be sure to invest in a good quality carbide tipped blade, as the cheapo loco steel blades will heat and warp and totally ruin your day.
What I'd do here, given what's at stake for this cut is to do some serious prep work... the cut will take seconds, but spend a couple hours preparing. The big risk is that the saw cuts ever so slightly downhill or uphill, so what you'll get when you get around to meet where you started is a misalignment that will look crappy and prevent any bracing.
What I'd do is get (2) 10 foot and (1) 8 foot (cut this one in half) select 2x4s. Be sure to invest in the highest quality, straightest possible boards you can get. Obviously don't buy oak or something, but good quality pine boards checked for warpage and true is good. Even better is if you have access to a table saw where you can rip them to "true them up" to dead-on-flat.
Cut them to form a box around the perimeter of the tank, minus about 1/16 on each side. Then use deck screws to assemble the box around the tank. With the boards being 1/16" shorter, as you tighten the screws (CAREFULLY!) it will "clamp" onto the tank. Line it up before tightening so that when you rest the saw against the boards, the blade falls right where you want it to.
You should see where I'm going here... the boards will form a circular "fence" that you can ride the saw along as you cut. Doing so will ensure that the blade ends in the same spot it began, and ensure a nice, square, professional cut. You probably ought to have a helper watch while you cut to be sure the fence doesn't "slip".
One other thing... be sure to attach something to the bottom plate of the saw. Part of the base plate will ride on acrylic that will be part of your show tank, you don't want that metal to scratch. A piece of cloth, held in place with double sided tape should do it.... I'm sure you can brainstorm something.
The best thing to do to check if you need bracing is to just fill the cut tank up and watch for deflection. If it's excessive, cut a few 3-4" strips from your cutoffs to glue to the top.
One last thing... you may want to make a few test cuts along the top of the tank (the areas you know will be scrap) to get a feel for the proper speed to cut. Going too slow will cause the acrylic to melt... too fast can cause chipping.
Just some thoughts I'd toss you.
Is this the same dude in your PMs? I hope he's paying you!
 

grumpygils

Active Member
It is for a different guy. Could you be more detailed with what to do? Just joking! Thanks! I figure I will tape around it with a carefully measured line, then clamp a long straight peice of wood to it and go. Depending on the scrap left, I may build the refugium out of that.
I will send some pics when we do this. The tank used to be a resturant show lobster tank. I haven't seen it yet but he said it has no scratches????? I am sure I will be searching "buffer kits" soon as his idea of no scratches and mine could be different!.
Thxs,
Mc
 

scsinet

Active Member
Sorry. Obvious to all on this board is that I tend to explain things... ummm... at length.
It's really too bad he's cutting this down. I know lots of people who would kill for a tank like this.
 

grumpygils

Active Member
Originally Posted by SCSInet
Sorry. Obvious to all on this board is that I tend to explain things... ummm... at length.
It's really too bad he's cutting this down. I know lots of people who would kill for a tank like this.

He snagged it for free. I am going to look at it and see what the deal is. He has a commercial spot to set it up and sell frags in conjunction with his business (non reef associated) in the same building.
Mc
edit: P.S. Explain away! Wish I had yor knowledge on such a variety of stuff.
 

al mc

Active Member
Originally Posted by grumpygils
see Explain away! Wish I had yor knowledge on such a variety of stuff.

I agree. I get many good ideas just reading your posts.
 

al mc

Active Member
Originally Posted by SCSInet
You guys are making me blush!
That is your shortest post on record
 

scsinet

Active Member
Originally Posted by Al Mc
That is your shortest post on record

Not if you include the emoticon!
 
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