when you say yo don't want to buy a sump, and use an existing tank - are you referring to the entire wet/dry system? or are you using a berlin method and no bioball media?
Personally, i have a 75gal. I used a 20 gal long tank to make a wet/dry system. A 20 gal long is 30inches long, 12 inches wide and 12 inches high. I used 20inches of it's length as a bio-ball wet/dry system. I used simple small 1/2" pvc to create a shelving system that holds my long drip plate and approx 4.5gal of bioballs. My SUMP area is the remaining 10inches of it's width. In this area, i have a sponge filter with enough room for a MAG-7 for tank turnover (general rule of thumb i'm told is 4-5x ur tank size per hour - as i have 75 gal * 5 = 375GPH; the mag7 even at 4ft high rise does a solid 550 GPH) I also have a 2nd pump - an 802 powerhead that recirculates sump back on top of the bio-ball filter (this is so i can turn my primary pump off for water changes - and still keep my bio filter going; plus i love backups and overkill). I also have a small protein skimmer in there that sits in the sump. And still have just enough room to put a couple of bags in for various filtrations - for ex: carbon filter bag or a phosphate sponge filter bag.
I think the entire 20gal long cost me about $30 to make - including the tank; piece of fiberglass board from the hardware store; various PVC fittings; and silicon) (pump costs and bio balls excluded)
Not sure if this helps at all..
gl2u
PS: from recent reading i've done recently i've seen ppl GROWING algea in their wet/dry for the purpose of feeding on the phosphates in the water. They create a 3rd chamber (after the bio-filter and before the sump area) and put a light on it that is on 24/7 for the PURPOSE of growing algae. The thought is, it becomes a natural ecological filter for phosphates - helping to control them in the main tank.
Just something to think about and research more - if you are designing your sump (wet/dry) and might want to go a bit larger to facilitate an algae filter area.
good luck