I too tried EVERYTHING. I put bioballs over the tube, installed a ball valve, and everything I could think of. Nothing worked until....
The solution was so easy.....
Take about 3 pieces of airline tubing, different lengths. I use about 12", 15" and 18". Tape them together on one end. Stick the other ends down your return tube (the one that goes to your sump) and move the airlines up and down until the noise stops.
It worked wonderful for me. I'm using an external overflow, but I have been told this works on an internal one as well.
Good luck!