Well I thought I'ld post an update on this nightmare I started that has included everything from piping in the way to cracking a 125gal tank.
After the New Year I went to The PVC Store in evansville to get my bulkheads, A store that had been open for 40yrs and they were closed out of business. They had schedule 80 bulkheads and I had ordered a drill bit for that size of bulkhead. This meant that I had to order a new bit and bulkheads from glassholes.
I finally get the holes drilled, get the tank sit in the wall. pipe the pump and returns and get the water filter installed. I ordered my live sand. I got a deal on some live rock from a swap meet. Feeling good about the tank, getting excited. My returns came out of the side panels of the tank down the wall and back into the cabinet, I didn't have the straps but I wanted to go ahead and fill my tank. So I started filling the sump, pumping it to the tank and repeat over and over, till the next day I finally get 175+gals of ro/di water in the tank. I decide to go ahead and add the salt and let it mix in the tank. I have the pump running for a couple of days and have completely forgot by now that I never support the 1 1/2 return lines. I get my live sand and add it to the tank. I didn't rinse the sand like everyone said you should do, so it is very cloudy, cant see though the tank cloudy. I figure it will filter out and settle. The next day I'm looking at it and I can start to see though the tank. That night I am going to bed and I lok at the tank 1 more time and I see what looks like a crack. yup, Right there in the side cause I didn't support the pipping, I don't even know why I used ridged pvc, should have just flexed it in anyway, but oh well. So now it's midnight, I'm draining 125 gals of tank water. Of course I have 120lb of sand in there now too. I dont even worry about the sand at this point.
Over the next few days I ponder about my problem, do I fix the used tank, do I order a new tank and fix the used one later, or do I just give up because everything that could delay me in this project has. I just about pick the give up route, but I decide to just order a new tank from glasscages and have a center overflow installed, means I have to cut a hole in my cabinet top I made but who cares. New tanks going to take 3 weeks and I have to drive down to TN to get it, only about a 3hr trip down, so not that big of issue.
I get my new tank, I get it installed I rework the plumbing and yeah middle of march I have a tank up and running.
I'm still working on it I have not built the canopy yet and I am using a old light in it. I am trying to get the canopy built this week coming up, and then I can build my LED lighting, but well see if that happens that fast or not. The tank has been up and running for 6 weeks or so, I have some hermits and snails in it. A couple of small pieces of coral. No fish yet. Would like to get a couple of fish for Easter, but IDK.
Things are coming together now and I am so happy that things have worked out since I cracked the old tank. I was so stressed at that point, lol.
Here's a pic about 3 weeks ago. It's hasn't changed to much except the other side of the wall has been redrywalled and repainted, this side looks the same.
Sorry for the delay in updating but I was so close in just walking away from it.
John