I have a 20gal tank I converted to a sump w/ refugium. It's an intake>fuge>return design w/ a 3 baffel bubble trap between the intake and fuge. I just picked up some acrylic from the hardware store, cut it with my table saw (1/8" smaller than the internal tank dimensions on sides and bottom) and set them in with pure-silicone calk. The only time the water level changes in the intake chamber is if the water level in the return side goes above the baffel.
To use an intake>return>fuge design either the drain or return must be split with valving to get some flow to the refugium.
Or just split the sump into 2 sides if you don't want a refugium. Either way, a baffel is all you need to do the job. You will just haveto dry and clean the sump out so the silicone can set properly.
If you make the side with the return pump small enough, it can act as a failsafe incase your drain ever fails. The pump will drain the water level in it's chamber until air hits it and no more can be pumped... saving you from overflowing the display tank.
ATO systems can be bad to if there is a failure. If it fails to turn off, how much water will overflow your tank before you get back home? Given enough time failures WILL happen.