Still do not understand why the intake U tube was cut off. Buyng a replacement U tube is a lot more $$ than a set of 2 inlet water tube extensions cost. A well worthwhile attachment is the surface skimmer for thew AC filter. It hooks right up to the inlet U tube and is just the right length for a 0 gal tank so it pulls water formthe bottom as wellas the surface. It works great.
One thing on making the fuge out of the HOB. Keep the side baffle away from the impeller mounting platform, or you have to drain fuge to remove pump impeller. Keep it away at least 1/4" and then the upper pump cover can be pulled up from inside the filter unit, and the impeller can be pulled up as well, and no need to drain the fuge down. If the baffle is against the pump cover top it will not allow the top of cover to be removed. I think its best to have approximately 1/4-3/8" space under bottom of side baffle and bottom of the fuge itself. No need for notches......as water output is going to fill more than enough plus if you keep that side baffle installed and high enough, and make the water push up from under the baffle into the fuge portion you can get better flow through in the live rock rubble and macro algae. If you do not get sufficieint flow through it soon gets accumulated with junk........Its also good to install yet anothe rbaffle approx 1" or so away from the side baffle and it provides a place for a heater or a pice of foam material if you need to filter rought junk out. Place first baffle away from pump mount housing, and up off the bottom as stated above, and high enough so water has to go through the nbottom and up, not over. If it goes over, its a sure sign the sponge or macro algae such as chaeto is getting dirty and clogged up........but filter media is still not needed in most cases.......Having the water push up from the bottom through the ruibble etc makes for a lot better flow though the fuge.