Originally Posted by
peckhead
thanks!...
what do u use to cut it? i have cut it before but i never got strait cuts
and what can i drill lots of small holes with?
You about need to have a table saw to cut acrylic really well. NJBeacher's blade is probably pretty close to mine as well. I use a 10" Freud 80 tooth laminate blade. Laminate (Formica) is similar in material performance to acrylic, so a blade for laminate will do well.
Unfortunately it's not easy to cut without a table saw, because your edges have to be SO straight for it to bond well.
To drill small holes, a drill press helps, but is not necessary. They make special bits that are designed to drill acrylic, you can get them from US Plastics, Tap Plastics, etc. They are expensive... but I will admit i've never used them. What I do is start with a small bit and work my way up to the desired hole size, increasing by no more than 2 drill bit sizes at once.
Run the drill at VERY high speed, use water to lubricate the hole if you get meltage, and drill through with as little pressure as possible to keep the bit "biting."