More updates today.......
As I had mentioned yesterday, I had received the replacement seals and installed them last night, and let the pump setup for a bit before putting water to it.......I had shot Beth @ Reeflo about the washer and she stated that if there wasn't a washer; then one isn't needed. Some models do have the washer though......Problem 1 solved......Upon close inspection of the impeller during dis assembly and reassembly this is what I found wrong with the impeller.....
If you look just below the white portion of the seal you can see the crack from the top of the seal area down the base. With the seal area cracked the impeller would never spin true, and the seal mates up to another seal in the pump housing, and would be gapped and allow water to bypass the seals.......
I also swapped out my Reeflo Dart Gold pump where I purchased it locally......Again another sealed box, and upon my surprise when I get home and start going over the pump looking for problems.....What do I find........
If you look closely at where the pump housing mates up and bolts tight to the pump volute.....The far left bolt/nut. Look at the gap in the pump housing and volute compared to the bolt on the right......Hmmmm makes me really start to question quality control these days......